Ultrasonic Hlau Ntsuam Vuam Tshuab Vuam Ua
Ultrasonic hlau hlua sam xauv nees tshuab tooling
Cov xaim ultrasonic hlau hlua hlau tshuab cuab tam yog tsuas yog tsim ntawm plaub ntu: vuam taub hau, thaiv txuas thaiv, thaiv sab saum toj thaiv thiab polymerization module. Thaum vuam, cov xov hlau tau teem ua ntej ntsug thiab nruj nreem txuas rau thaiv kev sib txuas thaiv thaiv. Tom qab hloov ko taw, polymerization module txav mus rau qhov thaiv saum toj kawg nkaus, thiab thaiv thaiv txuas nrog lub pob hlau txuas rau sab saum toj thaiv kom txav mus sab hauv, thiab cov kab nruj. Nkag rau hauv qhov chaw weld, lub taub hau weld vibrates thiab hloov hloov lub zog rau lub tooj liab hlau, yog li vuam cov hlau hlau ua ke.
Thaum welding, tshwj tsis yog kev co ntawm vuam taub hau, lwm yam cuab yeej lub taub hau tsis txav. Tom qab lub vuam tiav lawm, txheej txheem polymerization tau rub rov qab, thaiv lub hau sab saum toj yog thim rov qab, thiab thaiv thaiv kev sib txuas yog tsa, kom cov hlua hlau txoj hlua tuaj yeem tawm. Txij li thaum lub taub hau vuam yog vibrating, thiab lwm yam cuab yeej lub taub hau yog tsau, txhawm rau tiv thaiv vuam nruab nrab ntawm lub taub hau ntawm lub cuab yeej thiab lub taub hau vuam, lub tshuab vuam raug puas, yog li sab qaum ntawm vuam taub hau thiab hauv qab saum npoo ntawm polymerization. module thiab sab sab ntawm lub thaiv sab saum toj thaiv yog qhov sib txawv ntawm 0.025 hli yog sab laug ntawm lub thaiv qhov txuas thaiv kom lub taub hau vuam tsis tuaj yeem ua ke nrog lwm cov cuab yeej lub taub hau.Yog tseem yuav tsum tsis muaj cov khib nyiab xws li tawg tooj liab. nruab nrab ntawm cov khoob, tsis li ntawd qhov chaw ua haujlwm ntawm lub taub hau ntawm lub cuab yeej yuav raug kho thaum vuam, thiab lub rooj tsav xwm hauv Circuit Court tej zaum yuav raug puas ntsoog loj heev.
Txij li lub ultrasonic kev co tsim los ntawm vuam lub taub hau, lub zog xa tawm los ntawm vuam taub hau mus rau qhov thaiv saum toj kawg nkaus. Yog li ntawd, lub zog hluav taws xob nyob ze rau lub taub hau vuam, ntau lub zog hloov pauv los ntawm sab saud mus rau hauv qab, yog li ntawd txoj kab yuav tsum tuab. Cov hlau muab tso rau ntawm qhov qis qis kawg, ze rau lub taub hau vuam saum npoo av, thiab cov xov hlau nyias nyias tau teem kom ncaj mus rau sab saud, kom cov hlau tuab tuaj yeem tau txais lub zog loj, yog li tiv thaiv dhau-vuam lossis vuam tsis txaus. Ntsug nrog sib cais tiv thaiv kev ua rau sab soldering thiab xyuas kom meej soldering zoo.
Ultrasonic vuam yuav tsum muaj rau kev tso kawm hlau
Thaum ua haujlwm ultrasonic welding, nws yog qhov tsim nyog los tsim cov teeb meem cuam tshuam xws li xaim ntu ntu thaj tsam, cov kab hlau xaim, lub siab, lub suab vuam, qhov dav, qhov dav, siab, lub zog, thiab lwm yam. Thaum lub sijhawm sib tsoo vuam, cov hlau yuav tsum tau muab sib tshooj ntawm qhov sib dhos, thiab cov ntu loj yuav tsum tau muab tso ze rau ntawm lub vuam vuam taub hau hauv qab kom ua rau cov vuam txaus; tus neeg xyuas pib yuav tsum muab tso rau qhov ze rau qhov cuab lub npoo thiab ze ua ke kom nws muaj zog txaus tom qab welding. Lub sijhawm ntev ntawm tus neeg xyuas pib sib tshooj feem ntau li ntawm 13 ~ 15 hli, qhov sib tshooj ntev yog luv heev, lub zog vuam tsis yooj yim lav, qhov sib tshooj ntev ntev dhau lawm, lub vuam taub yooj yim tsim daim nqa, thiab kev ua haujlwm ntawm cov txheej txheem tom ntej yog qhov tsis yooj yim. Kev ua kom tsis yooj yim, cov xov hluav taws xob tawg, qhov tsis xws luag thiab yaj ntawm txheej insulating tsis pub rau ntawm qhov chaw ntawm welded nto.
Cov tsis tseem ceeb thiab qhov zoo ntawm ultrasonic vuam
1) Amplitude yog qhov kev ncua deb tshaj plaws hauv kev coj ntawm kev vibration los ntawm pib qhov pib ntawm kev vibration, hauv microns. Lawv cuam tshuam thaum vuam, uas cuam tshuam ncaj qha ntawm vuam zoo ntawm cov hlau. Cov hlau sib txawv muaj cov sib txawv.
2) Qhov saum npoo ntawm qhov dav polymerization module thiab sab saum toj sib txawv ntawm qhov thaiv thaiv kev sib txuas, qhov sib nrug nruab nrab ntawm lawv thaum lub sijhawm vuam, hauv millimetres, qhov loj uas txiav txim siab qhov dav ntawm qhov txuas.
3) Lub zog yog qhov siab tshaj tawm los ntawm qhov thaiv pob ntawm lub pob tooj liab ntawm qhov chaw weld. Qhov ntau ntawm lub siab yog cuam tshuam rau roj av siab. Cov kev taw qhia ntawm qhov kev txiav txim yog txiav mus rau qhov kev taw qhia ntawm kev vibration, hauv phaus ib square nti.
4) Tag nrho cov zog tawm los ntawm kev siv lub tshuab vuam ua haujlwm thaum lub zog vuam cov txheej txheem, hauv joules. Ntawd yog, thaum lub zog tso tawm thaum vuam nce mus txog tus nqi, lub vuam ua tiav.
Ultrasonic welding muaj nws cov txiaj ntsig zoo:
1 Lub vuam muaj zog, cov hluav taws xob zoo tom qab vuam, tsis tshua muaj siab lossis ze li xoom tsis kam;
2 cov ntaub ntawv vuam muaj cov xim tsis-melting, tsis yooj yim rau cov yam ntxwv ntawm tus yam ntxwv;
3 lub sijhawm luv luv vuam sijhawm, zoo heev txhim kho kev ua haujlwm, nrawm, txuag hluav taws xob;
4 txheej txheem vuam yog cov ruaj khov, On-line nrhiav kom tau tswj;
5 tsis tas yuav tsum muaj roj, solder, flux;
6 vuam tsis muaj txim taws, haus luam yeeb, ib puag ncig zoo thiab nyab xeeb;
7 txhim kho vuam zoo, kom ntseeg tau qhov kev cia siab ntawm cov khoom lag luam kev ua haujlwm zoo.